RYCHIGER FILLING & SEALING MACHINE

FS 120

The FS 120 is designed for customers looking for a technologically advanced small footprint filler with a throughput of 120 capsules per minute. The Rychiger FS 120 linear machine provides excellent accessibility and exceptional flexibility. Simplified cleaning and fast changeovers are only two of the many advantages of the FS 120 designed by the esteemed Rychiger design team, known for the highest quality of engineering solutions. Thanks to its modular design, the filler can be easily configured for specific processing requirements and handle capsules of various shapes and sizes, including but not limited to Nespresso®, Dolce Gusto®, and K-Cup® compatibles. A dedicated cartoning machine designed for an easy addon to the filler makes the FS 120 a unique machine in its range. It becomes a highly efficient system for processing the capsules and packaging of the completed capsules in cardboard boxes. The cartoner is designed to handle various carton sizes and formats.

Special features of FS 120

  • Small footprint
  • Plug & Produce concept
  • Single-lane tool arrangement -> excellent accessibility
  • Individually controlled, servo-driven dosing augers with optional
    feedback loop for weight control
  • MAP enclosed smart flow section for all processes from filling to
    sealing
  • Individually controlled and heated punching and sealing tools with
    one-stroke technology
  • Secondary packaging unit for cartons (optional

Linear transport system

  • High-precision, servo-controlled linear capsule transport
  • Linear arrangement of processing tools providing easy access
  • Quick and easy changeovers
  • Easily expandable for additional modules (option at the time of order)

Capsule infeed

  • Destacker for stackable capsules
  • Capsule magazine designed for easy refill
  • Capsule sorting, orienting and feeding system for non-stackable, capsules supplied in bulk (optional)

Dosing and filling

  • Volumetric, dosing by means of individually controlled dosing augers
  • Control of individual servo-driven dosing augers by means of
    downstream weighing cells
  • Weight control of all completed capsules on downstream load cells
  • Custom-engineered auger geometry for all different applications
  • Dosing of liquid flavouring agents (optional)

MAP

  • Filling and sealing under protective gas in MAP tunnel

Punching and sealing

  • Punching and sealing of lidding and filtering material with one-
    stroke technology
  • Punching and sealing for roll stock material, or sealing with pre-
    punched lids
  • Individually controlled punching and sealing tools
  • Heat sealing or ultrasonic sealing (Option)
  • Rugged, high-precision module with closed force flow loop

Operation and control

  • Touch screen with intuitive user interface
  • Plain text error messages (optional)

Optional equipment

  • Bulk feeding systems
  • High-precision weight measurement with feedback loop to dosing
    augers
  • Camera systems for visual inspection
  • MAP tunnel
  • Secondary packaging unit
  • Flavouring Module 
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FS 120
FS 120

For the serious traveller, Traveller Magazine is a mine of information, keeping you up-to-date with the latest trends in travel and tourism.

The FS 120 is designed for customers looking for a technologically advanced small footprint filler with a throughput of 120 capsules per minute. The Rychiger FS 120 linear machine provides excellent accessibility and exceptional flexibility. Simplified cleaning and fast changeovers are only two of the many advantages of the FS 120 designed by the esteemed Rychiger design team, known for the highest quality of engineering solutions. Thanks to its modular design, the filler can be easily configured for specific processing requirements and handle capsules of various shapes and sizes, including but not limited to Nespresso®, Dolce Gusto®, and K-Cup® compatibles. A dedicated cartoning machine designed for an easy addon to the filler makes the FS 120 a unique machine in its range. It becomes a highly efficient system for processing the capsules and packaging of the completed capsules in cardboard boxes. The cartoner is designed to handle various carton sizes and formats.

FS 190
FS 190

For the serious traveller, Traveller Magazine is a mine of information, keeping you up-to-date with the latest trends in travel and tourism.

The Rychiger FS 190 is based on a rotary indexing table that can be equipped with individual process modules for a wide range of applications. Thanks to the flexible arrangement of the process modules, the machine can be adapted to many different products, such as Dolce Gusto® and Nespresso® compatible capsules.

FS 190 HS
FS 190 HS

For the serious traveller, Traveller Magazine is a mine of information, keeping you up-to-date with the latest trends in travel and tourism.

400 coffee capsules per minute and a footprint of less than 5 square meters speak for themselves: Providing up to 100 rotary cycles per minute, the FS 190 HS is way ahead of the competition.

FS 910
FS 910

For the serious traveller, Traveller Magazine is a mine of information, keeping you up-to-date with the latest trends in travel and tourism.

Whether Nespresso, K-Cup, Dolce Gusto or compatibles: for more than ten years, the FS 910 has been contributing to the success of tea and coffee capsules

FS 960
FS 960

For the serious traveller, Traveller Magazine is a mine of information, keeping you up-to-date with the latest trends in travel and tourism.

More capsules per minute and zero stops: the FS 960 pushes performance to a new level.

FS 960 HV
FS 960 HV

For the serious traveller, Traveller Magazine is a mine of information, keeping you up-to-date with the latest trends in travel and tourism.

With an output of up to 2'000 capsules per minute and unrivaled availability, the FS 960 HV offers everything large producers are looking for.

AF 50
AF 50

For the serious traveller, Traveller Magazine is a mine of information, keeping you up-to-date with the latest trends in travel and tourism.

What you test in the lab needs to be reproducible in serial production. With the AF 50, you can determine the relevant parameters with high precision, for subsequent upscaling to industrial production levels.

RD 06
RD 06

For the serious traveller, Traveller Magazine is a mine of information, keeping you up-to-date with the latest trends in travel and tourism.

With the RD 06, you can test all your processes in connection with punching and sealing – even under clean room conditions. Subsequently, these processes can be scaled up with precision to industrial production levels.

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